Originally posted by Elie Riachi....
1. Purfling will change the mating angle between the ribs, the thicker the purfling the larger the mismatch. The solution might be to sand the rib's
edge flat to mating angle, glue purfling then follow the sanding procedure for rib fitting but sanding the glued purfling.
2. I have read this so many times and makes a lot of sense to pay important attention "NOT" to push down on the rib while sanding the edges. The
reason is you do not want to deform the rib and sand an edge which conforms to the deformed rib shape, the rib will bounce back to restore original
shape but the edge will be stuck with a mating plane which conforms to the deformed shape.
3. It is better IMO to bend ribs, then cut the shape (like Jameel did.) I have started work on paper to build my first oud (will post something once
I generate some saw dust) and the shape of the ribs can be calculated with the following trig formula which I derived: w= 2(h+t)tan(180°/number of
ribs).
Where,
w: is the width of each rib except for the 2 top ones, changes down the length of the rib.
h: is the height from center line to curve of back profile taken at different points at on the center line; I plan to go in increments of 1 inch;
t: is the bending rib thickness;
CAD and a spread sheet such as MS Excel would be handy in doing this. I am using TurboCAD (more details to be posted in a separate project
thread.)
4. I think the most important two marks would be one on the center of the tail block and one on the center of the neck block. The respective ends of
the longitudinal center-line of the center rib must line up with each of these marks when the rib is put in place. This must happen, as Jameel noted,
without any twisting of the rib to fit it, otherwise it must be re-bent and the edges re-sanded.
5. I do not like the idea of tying the ribs togother in stack after bending because I am affraid that the outer ones will get spread apart and may no
longer have the same profile as the original... |