Mike's Oud Forums

New project

SamirCanada - 12-21-2006 at 05:10 PM

Hello fellas, I have come accross a nice oud for my next restoration project.
I will be taking my time for this one so that I can get all the advice I can and so that I do things right. I have a few questions right off the bat. I have Doc's book but my first questions are related towards the wood working aspect not so much specific to oud making.
After my bateries charge I'll put some pictures up.

I have a oud wich Iam changing the Face and the fingerboard.
The bowl, neck and peg box remain untouched.

Iam going to join the 2 halves of the cedar sound board now soon. The jig is set up but I just have some quick questions.
Anyone heard of Gorilla Glue? I used it to glue a fingerboard on my last project and i got a really strong bond only thing is it takes a longer time to set. Do you think its a good idea to use on the soundboard?


How do I go about making it the right thickness. What grit should I use at first on the sanding stick I'll make to take down the thickness? right now its 4mm thick...

So I ordered a ebony fingerboard from LMI.
Its my first time working with ebony, I know its toxic so I'll be working with a mask. But how do I make it the right thickness its about 8 mm right now.
I dont have a honing guide for my stanley type plane and I cant sharpen properly by the eye. And I cant use a plane properly since it seems I always make cuts too deep or I dont set it up right...
ITs going to be toooo much sanding to take down to a good level so that option I would rather not take.
So Bandsaw? now I need to buy a resawing blade but do you have any sugestions? the thicker the better as long as my machine can take it I guess... right? The thing Is I never set up my bandsaw with any succes the blade is the factory one so once I change it, it should make a world of difference.

My Last question is about installing binding on the face. I have nice indian rosewood binding material. Now what's the proper way to install it? should I bend it a little? cut it in peices and install it like tiles?

Jameel - 12-21-2006 at 05:53 PM

Looking forward to seeing your progress.

There are different schools of thought on glues. AR glue (yellow carpenter's) has some problems with creep (it doesn't get hard and brittle, so the sides can actually slip along their length). Gorilla glue does get hard and glassy, but it may have some other drawbacks. You might want to do some reading over at the MIMF. Hide of course is the best choice. Maybe Richard could offer some additional advice as well.

My advice for thicknessing things would be two-fold. For getting very close and good results, pick up a saf-t-planer (lmii has them). It works on a drill press (I think you have one, right?) Your bandsaw is good for getting close, but its not for thicknessing. The saf-t-planer is a widely used tool, and for small work (fingerboards, unjoined tops) is very good. The second part you have to do, without fail, is to tune up your hand plane, learn how to use it, and learn how to sharpen to a razor edge. Trust me, taking the time to learn hand planing and sharpening is well worth your time. With a small array of hand planes you can thickness anything you want. When I first got into serious woodworking I built whole pieces of furniture without a jointer or planer, hand planes only. It was the single most valuable lesson in woodworking. Go to the library and get any book by Taunton on hand planes (you could also spend $35 to subscribe to Fine Woodworking's website and have access to 1000s of good articles). Get some scrap wood and practice planing until you can put a mirror smooth finish on maple. You won't regret it, and you'll learn a ton about wood in general. Once it clicks, its almost a religious experience.

Can you tell I like handplaning?

Hosam - 12-21-2006 at 07:26 PM

Hey Samir, good luck with your project. If you like pictures like me :); I recommend Taunton’s complete illustrated guide to Using Woodworking Tools by Lonnie Bird. There is a section about planes and planning, try your local library.

According to what I have read, I will not try to thickness sand a piece of wood to the correct dimension unless it is very close to the desired thickness. I will also use a respirator not a dust mask, 3M are good and not expensive. The fine wood dust is really nasty; it will remain airborne for long period of time in your workshop and will probably circulate to the rest of the house. If you have an air filter/purifier, use it and let it run after you are done working for few hours. If you have power tools, a dust collection is a must.

Waiting to see pictures!

SamirCanada - 12-21-2006 at 08:05 PM

Thanks Jameel... I will look into the Saf-t Planner.
I dont have a drill press but I could get one. On the other hand what do you think about those automatic planers? any good?
Iam just skeptical wether any of these tools can get trough this ebony.
I didnt find anything about the gorilla glue so Iam gona go ahead and use it. It will be an experiment for all to see at the same time.

Thanks for the tips Hosam.
I found something with Jameel'S help that's going to get me long way with my plane but it will take me some time to actualy set up and customize it properly.

Peyman - 12-22-2006 at 07:44 AM

Hey Samir,
I wouldn't use a safe-t planer on the face wood. The planer is a pretty violent tool. I have one and use it often. It can leave deep dents. So if you have an expensive piece of wood, it's not a good idea. But you can use it for the ebony. I used a cabinet scraper to thin out spruce. It's a bit slow but it's precise.
Good luck

Ok... here are some pictures

SamirCanada - 12-22-2006 at 09:28 AM

The whole shabang.
Cedar face, brace material, ebony fingerboard, indian rosewood binding.

:D

SamirCanada - 12-23-2006 at 03:10 PM

Joined the top. You can see the news paper peices still left on from gluing process. In the picture after you can see I started taking some of it off with a chisel but I realized that Its not worth it since its all comming off anyways when I thin it.

I made a sanding stick the way Doc.O mentions it in his book. But god..... it looks like its gona be long and nasty to do. I hate dust. I love those cute little curly shavings :D
So Iam really motivated to get my plane as sharp as possible.

In the 3rd pic... you can see the brige in the building process. I made it from 20 year old cocobolo.

SamirCanada - 12-23-2006 at 03:13 PM

second top pic

SamirCanada - 12-23-2006 at 03:14 PM

brige being made

Mike - 12-23-2006 at 03:24 PM

fun fun...enjoying watching this project my man.

SamirCanada - 12-24-2006 at 10:01 AM

Hey Mike thanks for your encouragement. I hope it will turn out nicely... we'll see. I have to out do my self now that I know your paying attention :rolleyes:

Jameel, Hosam and Peyman thank you soo much for your suport up to now.

I found something really nice at LeeValley since there located right next to my house its really interesting to browse there displays.
Here it is. Its a scraper attachement for a regular stanley plane.
What do you guys think? worth it? Its not expensive compared to buying another plane. But would I just be better off with buying a cabinet scraper?

http://www.leevalley.com/wood/page.aspx?c=1&cat=1,310&p=326...

The other neat discovery I tried out and i fell it love with is using sets of fine sandpaper to do the sharpening. I never got to know how to use the oil stone properly so this is a big improvement in my opinion.
I found the "scarry sharp" sand paper sharpening technique on the internet and it turned out to perfection.
Thanks Jameel again for the plane tune up instructions you sent me. Verry usefull.

Jameel - 12-24-2006 at 10:56 AM

Samir,

First, I'm really jealous that you live next to Lee Valley. You are lucky!

The scraper attachment is a great tool for planing difficult woods, like ebony or figured wood, or even spruce or cedar if sharpened well. It's a good buy Samir. It doesnt replace a card scraper (cabinet scraper) though. You'll need a good card scraper for hand work, curves and small areas. I use a card scraper all the time. You can also use a block plane blade as a scraper. It has different applications since its not as flexible, but it can be an awesome tool. Here's a pic of Yaroub Fadel using a blade as a scraper. Great for hogging off big shavings, or fine ones, depending on how hard you push. Just remember that Robert Lundberg built his lutes without the use of sandpaper. It take some serious skill, but its a good motivating factor to remember.

Dr. Oud - 12-26-2006 at 01:28 PM

The bridge looks like some hardwood, so I was wondering why you choose it? Every oud I've worked on has a bridge made of rather light weight medium hardwood, mostly walnut, sometimes maple, but never rosewood or anything heavy. The weight of the bridge does affect the sustain of the sound as any additional weight diminishes the vibration. Just some food for thought.

Hosam - 12-26-2006 at 09:09 PM

Hello Richard,
I thought that ebony was used for bridges and for the pick guards especially on older ouds.
Mike and Jameel, any idea what kind of wood was used for the Hifnawi oud bridge and pick guard?

SamirCanada - 12-27-2006 at 10:51 AM

Thanks for the advice Doc.

Its something I have put some thought into. I have been thinking about the type of sound I want to produce. And I would like to aim for a deeper sound on the basses while have verry little overtones. I would like the trebles to sound like they are lamenting. But in a way I thought that using a heavier brige could affect the verry ringy treble sound I dont like in ouds personaly.

Also I have a rough Idea of how to make the braces but for the fine tuning of them how should I aproache it?

palestine48 - 12-28-2006 at 03:12 PM

Samir can you kindly share the background info of the oud you are working with.

SamirCanada - 12-29-2006 at 10:28 AM

Here is the back of the oud. Its the same one I had for sale before but I figured I have some time and its a oud worth more effort.

jdowning - 2-11-2007 at 10:44 AM

Hi Samir - after our brief chat yesterday I have finally got around to viewing your project for the first time - better late than never!

I use a Delta 14 inch bandsaw for resawing work and can accurately saw veneer and lute ribs without problem. I then finish thickness using hand planes and scrapers (wherever possible) as sandpaper provides a duller finish than can be obtained with a sharp plane.
I find that an important factor in setting up a bandsaw for resawing is the blade tension which needs to be higher than you might imagine. So I use a new good quality 3/8 or 1/2 inch blade (from Lee Valley) and wind up the blade tension adjustment screw to maximum. The blade guide block settings also need careful attention so that the blade is free running with no 'side play'. Use of fibre blocks rather than the standard metal blocks is good to reduce any friction. I have not tried them but bearing guide systems would likely be an improvement too. Do not try to force the blade through the work - let the blade do the work at its own pace.
Concerning sharpening of plane and chisel blades, I first hollow grind the blades with an old fashioned hand cranked grinder which works fairly slowly but pretty much eliminates the risk of 'burning' the steel (but a power grinder with a 'white' wheel can also be used with care). I then sharpen with a fine oil stone using kerosene as a lubricant - the hollow ground edge makes it easy to 'feel' the correct angle of the blade as you sharpen. The back of all your blades incidentally should be first ground dead flat on a lapping plate (usually a pretty tedious job but only needs doing once). The sharpening process produces a fine burr that eventually falls away in the final stages of sharpening. At this point I then hone the blade on a leather strop - a strip of hard leather glued to a flat block of wood 'dressed' with Lee Valley green compound. This honing quickly produces a mirror finish and razor sharp edge.
I use cabinet scrapers of various thicknesses as well scraper planes - which can take the load off your fingers when scraping down large areas. The sharpening of these, like the chisel and plane blades, just takes a bit of practice to obtain good results.
I could give you a 'hands on' sharpening tutorial in my workshop (i.e. the way I do it) if you have time to drop by in the near future and if you are continuing to have difficulty.
Use hide glue rather than synthetic glues if you can. No need for costly glue pots either - I use a small glass jar in a pan of boiling water.
Richard's observation about bridge materials also applies to lutes. Early lute bridges were usually made from a medium density wood such as pearwood or maple then stained black. I have made lute bridges from ebony as well but have not been able to verify by direct comparison how the response of the instrument is affected but I also suspect that the lighter bridge may be better.
Good luck

SamirCanada - 11-4-2007 at 12:39 PM

I revived this projects fellas.
i was going to leave the oud the way it was but I thought it would be a nice one to restore.


Iam finaly out of my garage and I built myself a bench out of construction grade spruce last weekend in the basement. you will some pics of it.
Iam at the brace fitting part now... god is it ever tricky.
the pictures show the soundboard rejoining using a few methods to make both sides perfectly flat.


PS: this also proved to be an experiment. I used gorilla glue the first time around to join the soundboard halves. it turned out to be a very bad choice. the glue joint had no gaps and the facewood then sat around in my basement for almost a year.
as I picked up the peice of wood the joint seemed to have gotten a bit dry. a slight bend confirmed that as it ripped them in to along the joint.
This time around Iam using fish glue wich was recomended to me by Saad al Tayyar. the braces gluing Iam using hot hide glue. much better to work with these natural glues.

SamirCanada - 11-4-2007 at 12:43 PM

in this picture I use a bench plane, the veritas jointer edger,
and a flate granite tile with sand paper. to make the eges of the soundboard true and flat.

SamirCanada - 11-4-2007 at 12:49 PM

here Iam showing some more progress.
actualy Iam a bit further as I have about 5 braces glued to the soundboard so far.

this will be a floating brige oud after all. Iam using the plans posted on Zyriab for a oud made by Thabet al Basry.

I put some slivers of cedar right under where the brige goes and I have now taken them down to about 1/3 of a mm.
just something Iam trying to make it a little more solid. I dont think it will affect the sound much. we shall see.

SamirCanada - 11-4-2007 at 12:53 PM

Now I need advice...
what tool do I use to cut the soundholes?

paulO - 11-5-2007 at 04:18 AM

On the bridge material -- Vic Fernandez had a Merjanian he wasn't really satisfied with the sound of, so he sent it back to John and had the face thinned down a bit and an ebony bridge installed -- Vic and I both thought that the ebony bridge was a good idea, since it was a first choice on many guitars...well, the oud came back, and it sounded..well surprising -- very treble-y and cold sounding...so from then on, we left the choice of bridge material to the oud makers :rolleyes: Thanks for sharing the project.

Regards..Paul

Jameel - 11-5-2007 at 07:58 AM

Looking good Samir! I especially like your Tide gravity-clamp. :D

I think you have a dremel tool, right? Make yourself a base for it and you can cut circles with it until the cows come home. Get yourself a good bit too. You'll want an 1/8" solid carbide spiral bit. Try Ebay.

SamirCanada - 11-5-2007 at 08:40 AM

ah yes I havent thought about the dremel cutting tips.
thanks a lot for the advice.

SamirCanada - 11-6-2007 at 10:06 AM

anyone has advice as to how I should go about cutting the soundhole and inserting a matching ring of rosewood around the hole. much like this.

Raby - 11-10-2007 at 03:40 PM

BONJOUR SAMIR !
Je crois que le mieux est de découper ton morceau de rosewood de l'extérieur seulement de le coller et d'ensuite découper l'intérieur ...Car sinon il risque de casser facilement ! Tu pourrais aussi coller une plaque de renfort (en épicea sur quartier le grain perpendiculaire à la table ) de 1,5mm épais par 15 de large de la même forme que ta rosace(rond ou ovale). On utilise ce type de renfort sous la rosace des guitares classiques. Je crois aussi qu,il est parfois utilisé pour les oud sans rosettes !

weekend updates

SamirCanada - 11-25-2007 at 11:56 AM

I had time to work on this project during the weekend.

here is what I have done so far.

braces shapped and face mounted.
I got the rosewood edge binding mounted and I got the fingerboard roughly shaped... Iam not sure If I will put small wings or cut the end of the fingerboard in a stylish way...

Mike - 11-25-2007 at 07:16 PM

Nice Usta Samir...when you gonna build one from scratch my friend?

SamirCanada - 11-25-2007 at 08:53 PM

working on it buddy...
my next one is going to be from scratch for sure.
I made myself the bending Iron etc... I just gotta finish these ones first.

I already picked the model after which Iam gona base myself too..
I think the mohamed Fadel played by Sumbaty will be the one.

Mike - 11-26-2007 at 02:00 AM

Nice...that's a sick oud bro! :xtreme:

SamirCanada - 12-2-2007 at 05:25 PM

Sound Clip...

Its not completed yet as the finish isnt done but I couldnt resist puting strings on it.

I have a little buzzin on my 3rd wound... I dont know from what...
but overall Iam really proud of this oud the way it sounds.

I will put nice pictures when its done.

SamirCanada - 12-3-2007 at 04:12 PM

its Done!!

SamirCanada - 12-3-2007 at 04:13 PM

back finished.

SamirCanada - 12-3-2007 at 04:15 PM

Here is a front shot....
I still need to put a label inside...
problem is I dont have one created yet.


Anybody has any ideas for a pickguard shape?

Mike - 12-3-2007 at 04:40 PM

Hey Samir...Well done buddy. For ouds like this, I like the simple oval looking pickguard. Kinda the same shape as the soundhole. I dunno how it would look though with one soundhole. Might be a little weird. Get creative bro, and come up with a unique Samiro design.

SamirCanada - 12-3-2007 at 05:30 PM

thanks bro.
long time no talk by the way.


I gotta come up with my own? really?

oudplayer - 12-3-2007 at 08:42 PM

Hey samir

Dude ! thast sick great work, sounds nice and it seems like everytime i hear you playing yr getting soo much better and i enjoy hearing you play .
about the pickguard i would do what looks like ace venturas pet detective hair lol just bc i just saw that movie lol but soemthig funky liek that
ttyl ya walad
sammy

Sazi - 12-3-2007 at 09:42 PM

:applause: Great stuff Samir, as for the pick guard, I'd say an oval, like Mike say's or maybe a fat crescent?

hamed - 12-6-2007 at 07:02 AM

nice work Samir, i think the oud sounds nice.
I also like the bridge, did you make that yourself, what wood is it?

Hamed

Lazzaro - 12-6-2007 at 02:57 PM

Hi Samir, this is a little idea for you. Mabrook ciao Maurizio

amtaha - 12-6-2007 at 03:39 PM

Remember that oud with a map of Iran as a pick guard? How about Lebanon with a cedar tree, slightly itched or super-imposed. The cedar would be up-right when in playing position ...

Great work ... !

SamirCanada - 12-6-2007 at 04:53 PM

amtaha....
I like the idea!
let me see what I can do..

thanks maurizio.
it looks great too.

Jameel - 12-6-2007 at 05:18 PM

For a first soundboard, that sounds fantastic! Congratulations Samir. :applause:

Melbourne - 12-7-2007 at 04:06 AM

Good stuff Samir - I think the sound is very unique - especially on the lower strings. What are the strings btw? and the Tuning?

Cheers,
Samer

SamirCanada - 12-7-2007 at 07:57 AM

They are labellas.

its tuned F AA DD gg cc ff

if anyone thinks I made up the brace size and dimentions your wrong.

It based on the model of Thabet al Basry.
http://www.mikeouds.com/messageboard/viewthread.php?tid=4229#pid276...

I transfered the distances according to the ratio at which the oud was smaller.

Thanks for the nice words.

SamirCanada - 12-7-2007 at 08:22 AM

:D I put a new youtube video for the oud.

http://www.youtube.com/watch?v=j50cFEmI1oc

amtaha - 12-7-2007 at 09:53 AM

Eager, aren't we? :D

... It does sound good, though ... way to go.

after some time off...

SamirCanada - 2-22-2008 at 10:54 AM

Hello its finally done.
this type of bridge is really nice in terms of sound I noticed a real difference. It took away much of the metallic sound.

Iam posting a few pictures.

you get extra points if you can guess who made the inlay??

SamirCanada - 2-22-2008 at 10:56 AM

here is another angle.
sorry I should have taken some of the dust off before the pics.

SamirCanada - 2-22-2008 at 10:59 AM

Here is a different angle...
:)

FastForward - 8-28-2008 at 09:14 AM

Samir,

Nice work, just a couple of comments that I wanted to clarify. It seems that the soundboard and fingerboard are quite thick.

It looks from the picture that the soundboard is about 3mm or so and the fingerboard is almost 4-5mm.

SamirCanada - 8-28-2008 at 10:19 AM

The fingerboard is tapered on purpose to allow for a low action.

The face is quite thin probably 2mm.
what you see at the edge of the soundhole is a peice of rosewood veneer that is about 3 or 4 mm wide.
It makes the soundboard look thicker.
anyways you can see in the buy and sell forum that the oud has changed now and the binding at the soundhole is better made.

FastForward - 8-28-2008 at 11:07 PM

Thanks Samir, pictures can play a lot of tricks with your eyes.

I hope you continue your good work.

veyselmaster - 8-29-2008 at 12:14 PM

Hello Samir paşa
I want to successful to you new projeck
good lucky

I want to made new arabic oud show to you .for udi yahya kerim
its very nice sound

veyselmaster - 8-29-2008 at 12:16 PM

bowl

SamirCanada - 8-29-2008 at 12:20 PM

Oooooh
thats sooo nice Veysel usta.

you have soo much talent.

veyselmaster - 8-29-2008 at 12:24 PM

thank you samirpasa
best regards

Faladel - 8-30-2008 at 09:06 AM

Mr.Veysel

very Nice oud and a new project different from your traditional way of doing ouds. please ¿ can you post a sound??
Thank you:applause:

veyselmaster - 8-30-2008 at 10:56 AM

hı faladel
ım sory because I didnt it dowland .yahya come from dubai and he taken oud but I will want this oud from yahya and sent to you
best regards:shrug:

FastForward - 8-31-2008 at 08:25 AM

Veyselmaster, this is truly outstanding and really beautiful. Would love to have a oud like this.

veyselmaster - 8-31-2008 at 12:14 PM

Hello fastforward
Yes I made like this oud but I havent ready like this oud if you wait after 45 days.
because I have alotof order now .( dubai and Quatar) Can you sent me my website or E mail.

http://www.veyselmuzik.com

Best Wishes

Thank you very much Samir because I used your topic .
:)